Vanavil Calibrations

ISO 14644 cleanroom classification testing for every cleanliness class

Every cleanroom is designed for a cleanliness class. Classification testing proves the room actually achieves it, using particle counts taken at locations and volumes defined by ISO 14644-1.

ISO 14644 cleanroom classification is the process of measuring airborne particle concentrations at defined locations in a cleanroom and comparing them with the limits for its intended ISO class. Vanavil Calibrations carries out ISO 14644 classification for ISO Class 5, 6, 7 and 8 cleanrooms and clean zones across Tamil Nadu, with traceable, documented reports.

How ISO 14644 classification works

ISO 14644-1 sets out cleanliness classes based on the maximum number of airborne particles per cubic metre at specified particle sizes. The lower the class number, the cleaner the room. ISO Class 5 zones are often used for critical aseptic or precision work, while ISO Class 7 and 8 rooms serve as supporting or background areas.

Classification starts by working out the number of sampling locations from the room's floor area, as the standard describes. A calibrated particle counter samples a defined volume of air at each location, and the results are compared with the class limits at the particle sizes chosen for that room.

Rooms can be classified in different occupancy states: as-built, at-rest or in-operation. The state must be stated on the report, because particle levels in an operating room with people and equipment are normally higher than in an empty one.

Classification is usually one part of wider clean room certification, alongside filter integrity, airflow and pressure checks.

ISO 14644 cleanroom classification with a calibrated particle counter

Your class is a promise; classification proves it

Regulatory basis

Cleanroom classes underpin GMP grades and customer specifications; classification shows you meet them.

Process protection

Particle control protects sterile products, precision components and sensitive research work.

Objective evidence

Defined locations and sample volumes make results repeatable and comparable over time.

ISO 14644 classification scope

  • Sampling location calculation from room area
  • Particle counts at 0.5 µm, 5.0 µm and other sizes as required
  • ISO Class 5 zones and unidirectional flow areas
  • ISO Class 6, 7 and 8 rooms
  • As-built, at-rest and in-operation states
  • Upper confidence limit evaluation where applicable
  • Room-by-room classification report
  • Trend comparison with previous results

Where classification is required

  • Pharmaceutical cleanrooms
  • Aseptic filling
  • Operation theatres
  • Semiconductor & PCB
  • Medical device assembly
  • Biotech labs
  • Packaging rooms
  • Research cleanrooms

As-built, at-rest and in-operation explained

As-built testing is done on a complete installation with services connected but no production equipment or people. At-rest testing includes installed equipment, but no personnel present. In-operation testing is carried out during normal activity with the agreed number of people working.

Each state answers a different question. At-rest results show the room's inherent capability; in-operation results show how it performs in real use. Many facilities classify at-rest routinely and confirm in-operation conditions for their most critical areas.

Why rooms fail classification

Typical causes include leaking HEPA filters or gaskets, reduced air changes as filters load, pressure problems that let dirtier air enter, unsealed penetrations, and poor gowning or behaviour during in-operation tests. Classification results combined with HEPA filter integrity testing and differential pressure testing usually pinpoint the cause quickly.

How the work is carried out

01

Room data

We confirm room area, intended class, particle sizes and occupancy state.

02

Location plan

Sampling locations are calculated and marked according to ISO 14644-1.

03

Particle counting

Calibrated counters sample the required air volume at each location.

04

Classification report

Results are evaluated against class limits and reported room by room.

One accountable team, documented results

NABL-Accredited

Calibration and testing carried out under NABL accreditation and ISO/IEC 17025:2017-compliant procedures.

On-Site & Laboratory Capability

Work carried out at your facility or in our laboratory, by one accountable team.

Serving Since 2022

Serving hospitals, laboratories, pharmaceutical and industrial clients across Tamil Nadu since 2022.

Frequently asked questions

The number depends on the room's floor area and is set by ISO 14644-1. We calculate it for each room before testing.
ISO Class 5 allows far fewer particles per cubic metre than ISO Class 7. Class 5 is typical for critical zones; Class 7 is common for supporting areas.
Both are possible. The occupancy state is agreed with you and stated clearly in the report.
Many facilities classify at least annually and after changes affecting airflow or cleanliness. Your quality system sets the final frequency.
No. Classification is a formal test against class limits. Environmental monitoring is the ongoing, routine sampling that shows the room stays in control between classifications.
Yes. Our particle counters carry current, traceable calibration, and their status is stated in each report.

Classify your cleanrooms to ISO 14644

Share room areas and intended classes, and we will plan sampling locations and a test schedule.